JD Clean and tidy production line
JD Clean and tidy production line
We use the Japanese 7S management method to create a production line, a clean and hygienic workshop, which is conducive to the production of better products, and the efficiency of employees will be improved.
7S management originated in Japan and refers to the effective management of production factors such as personnel, machines, materials, methods and information at the production site. This is a unique management method for Japanese companies. Because Seiri, Seiton, Seiso, Seiketsu, and Shitsuke are Japanese foreign words, the first letter in Roman spelling It is S, so the Japanese call it 5S. In recent years, with the deepening of people's understanding of this activity, some people have added "Safety, Save, Study" and other content, called 6S, 7S, 8S.
basic introduction
content
Finishing: increase the working area; smooth logistics, prevent misuse, and so on.
Rectification: The workplace is clean and tidy, at a glance, reducing the time for picking and dropping items, improving work efficiency, and maintaining a well-organized work order area.
Cleaning: Remove dirt from the site and remove material waste from the work area.
Cleaning: Making sorting, rectification and cleaning work a kind of practice and system is the basis of standardization and the beginning of a company's corporate culture.
Literacy: Through literacy, employees become a person who abides by rules and regulations and has a good work habit.
Safety: to ensure the personal safety of employees, to ensure the continuous and safe production, while reducing the economic losses caused by safety accidents.
Savings: It is the rational use of time, space, energy and other aspects to maximize their effectiveness, thus creating an efficient and productive workplace.
definition
7S (finishing, rectifying, cleaning, cleaning, literacy, safety, saving) management method ensures the company's elegant production and office environment, good work order and strict work discipline, as well as improving work efficiency, producing high quality and precision. Chemical products, the basic requirements of reducing waste, saving material costs and time costs.
Management system
The so-called 7S is Seiri, Seiton, Seiso, Seikeetsu, Shitsuke, Safety, and Savings. Saving).
Function
Eight major roles
1. Improve and improve corporate image.
2. Improve production efficiency.
3. Improve the turnover rate of parts in the library.
4. Reduce failures and ensure quality.
5. Ensure the safe production of the enterprise.
6. Reduce production costs.
7. Improve the mental outlook of employees and make the organization energetic.
8. Shorten the operation cycle and ensure the delivery time.
Eight utility
1. Loss is zero [7S is the best salesman] At least in the industry, it is praised as the cleanest and cleanest workshop; the reputation of no defect, no bad, good cooperation is passed on by word of mouth among customers, and the more loyal customers More and more; well-known, many people come to visit; everyone is vying to work in this company; people are proud of buying this company's products; ● finishing, rectifying, cleaning, cleaning and cultivation are well maintained and become Habits, factories based on neatness have a lot of room for development.
2, bad zero [7S is the escort of zero defect quality] The product is produced according to the standard requirements; the correct use and maintenance of the testing instrument is the premise to ensure the quality; the environment is neat and orderly, and it can be found at a glance; clean and tidy production On-site, can improve the quality awareness of employees; the normal use and maintenance of mechanical equipment, reduce the occurrence of defective products; ● employees know to prevent problems from happening rather than just dealing with problems.
3, waste is zero [7S is a saving expert] 7S can reduce inventory, eliminate excess production, avoid too many parts, semi-finished products, finished products in the warehouse; avoid excess warehouse, shelves, ceiling; avoid cardboard, trolley, forklift, etc. Excessive tools; avoid purchasing unnecessary machines and equipment; avoid waste caused by actions such as “looking,” “waiting,” “avoiding”; eliminating “adding,” “putting down,” “counting,” “handling,” and so on. Value action; ● Avoid redundant office equipment such as stationery, tables, chairs, etc.
4, the fault is zero [7S is the guarantee of delivery time] The factory is dust-free; no debris, broken pieces and oil leakage, frequent wiping and maintenance, high mechanical rate; good management of molds and fixtures, debugging, The search time is reduced; the equipment capacity and personnel efficiency are stable, and the comprehensive efficiency can be grasped; the daily use check is taken to prevent problems before they occur.
5, switching product time is zero [7S is the premise of high efficiency] molds, fixtures, tools have been rectified, do not need too much time to find; clean and standardized factory machines are running normally, operating efficiency has risen sharply; thorough 7S, let the beginning Scholars and newcomers can understand at a glance and get on the job quickly.
6. The accident is zero [7S is a safe software device] After finishing and rectifying, the passage and rest place will not be occupied; the item placement, handling method and stowage height take into account safety factors; the workplace is spacious and bright, making logistics At a glance; people and vehicles are diverted, roads are smooth; "danger", "attention" and other warnings are clear; employees use protective equipment correctly, will not violate the rules; all equipment is cleaned, overhauled, can detect problems in advance, thus eliminating safety Hidden dangers; fire facilities are available, fire extinguishers are placed and escape routes are clear, and in the event of a fire or earthquake, employees' lives are guaranteed.
7. Complaints are zero [7S is the promoter of standardization] People can correctly implement various rules and regulations; they can go to work immediately when they go to any position; everyone knows how to do work, how to do it well; Comfortable; improved every day and made progress.
8. The absenteeism rate is zero [7S can create a happy job position] The workplace is clear at a glance, without waste, stubbornness, imbalance, etc.; the workplace is bright, clean, dust-free and garbage-free, making people feel happy and will not be happy. Tired and troublesome; work has become a pleasure, employees will not be absent from work for no reason; 7S can give people the belief that “everything can be done, everything can be done”, so that everyone can improve automatically; The first-class workshops and employees are proud and proud.
